....• Roller Wheels, Bearings, and Guide Wheels
....• Stronger Cables
....• Axle Bolts and Hitch Pins
....• Foot Harnesses
....• Parts for Total Gym^® 2000, 3000
....• Parts for Total Gym^® 1000/1500/EX

Usually ships within 24 hours!

Here is a comment we received on 12-03-04 from a customer who bought our XL Conversion Kit Set of 2 with axles for the glide-board bottom wheel assemblies (he adds weights) and our regular 2000/3000 wheels for the top, " I got the wheels last night, put them on, and they worked GREAT! Much better than it ever worked before. Thanks!" He also said, " I love my TG, but it frustrates me that even with the weight it is supposed to handle (300 lbs) the factory wheels break down very quickly (I haven't even had mine 1 yr.) I'm sure the price of the replacement wheels scares off some people - too bad there's no easy way for them to test out how great your wheels work before buying, I'm sure you'd sell a lot more." If we ever get big enough to have our own machine shop, we will be able to lower prices.

Improved Roller Wheels with Bearings for Euro Gym^®

We have received many requests to upgrade the Euro Gym® Wheel like we did for the Total Gyms®. Our Upgraded Euro Gym® wheels are made of the same materials as all of our other wheels are. They are now available below. We will soon have pictures available, but for now, they look like the original wheel, but the material is super strong Delrin^®. Scroll way down to order.

Improved Roller Wheels For Total Gym^® 2000 and 3000
If you own a Total Gym® 2000 or 3000 you may have experienced problems with the roller wheels or the bearings, which require replacement. The roller wheels can become cratered or break entirely, and it may be difficult to replace these parts through the manufacturer (and the manufacturer's parts would have the same problems.) We can replace your broken or damaged roller wheels with improved wheels which we have specially designed not only as replacement parts, but as upgraded, improved parts. The new roller wheels are machined from solid engineering plastic and will roll more smoothly, handle more weight without breaking or cratering, last longer, and may never need replacement. The roller wheels fit on both the upper and lower wheel assemblies.

We have discovered that there are many bent axle bolts on the Total Gym® 2000 or 3000s. The original axle bolts are a low grade bolt which varies in diameter (and therefore strength) from bolt to bolt. We recommend checking the axles for straightness whenever disassembling the wheel assemblies or if a bent axle is suspected. Bent axles can damage roller wheels, bearings, and guide wheels. An attempt can be made to straighten bent axle bolts. It is advisable to recheck straightness occasionally but regularly on straightened axle bolts to avoid possible damage to the wheels. A bent axle can rebend. Bent axles can be replaced with our new hardened and tempered tool steel axles which are extremely strong and are described on this page. Our new axles do not need to be rechecked on a regular basis.

Why replace your roller wheels?
The original roller wheel is donut shaped. The contact with the rail is at a point which supports the total load for that wheel. The result is a very high stress at that point, which increases the wear and shortens the life of the wheel. In addition, for heavier people, the weight concentrated on the small contact area exceeds the strength of the material. The wheel forms craters (see example below) as the material breaks down

examples of damage to original rollers click to enlarge
Broken wheel	Cratering

Our specially designed replacement roller wheel is a round cylinder shape, like a car tire. The resulting line contact (instead of point contact) can support much more weight without over-stressing the material, and the new wheel will last much longer.

Notice the cross-section views of the original 2000 3000 wheel below and our upgraded wheel. Not only is our material stronger, but the thickness of the sections is much thicker because it is one piece instead of two pieces molded together. When molded together, the materials do not bond, they are captured in place by the geometry of the part. The strength of the wheel is limited by the thickness of the outer layer. Our outer layer is the only layer. Notice the original wheel outer layer failure below. Click on most of the pictures to enlarge.

Sale see below!

Most of the Total Gym^® systems are as pictured above as Original Wheels on Assembly and our Roller Wheels fit perfectly and are a very significant upgrade.