Huck Products Replacement Parts For The Total Gym® Shopping Cart

 

Upgrade Your Total Gym® Today!

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- - - wheels, bearings, pins, and more

Why buy our wheels?

1.) We make a stainless steel bushing to go between the bearings in our wheels that use two bearings. Some companies don't use any bushing.

WITHOUT THE BUSHING BETWEEN THE BEARINGS IN THE WHEELS THE LOAD IN THE BEARINGS CAN BE MORE THAN TEN TIMES THE LOAD WITHOUT THE BUSHING. THIS IS BECAUSE WHEN THE WHEEL ASSEMBLY IS TIGHTENED DURING INSTALLATION IT PUSHES THE BEARING INNER RACES AXIALLY INWARD AND WITH THE BUSHING, THE LOAD JUST COMPRESSES THE INNER RACES HARMLESSLY AGAINST THE BUSHING. HOWEVER, WITHOUT THE BUSHING, THE LOAD CAUSES A VERY HIGH AXIAL PRE-LOAD ON THE BALL BEARINGS BETWEEN THE INNER AND OUTER RACES THAT THE BEARING WAS NOT DESIGNED FOR (THESE ARE RADIAL LOAD BEARINGS), AND THE BEARINGS WILL NOT LAST NEARLY AS LONG. MOST OF THE OLDER STYLE WHEELS USED A STAMPED BEARING WITH EXTENDED INNER RACES WITH NO NEED FOR A BUSHING, BUT THEY WERE INFERIOR AND ARE NOT AVAILABLE.

WE INSTALL CUSTOM STAINLESS STEEL BUSHINGS ON ALL OF OUR DOUBLE BEARING WHEELS THAT TIGHTEN FOR INSTALLATION.

OUR BUSHINGS (NOT TO SCALE)

Stainless Steel BushingInside the HP-TG1K1.5KR-B2 (and -B4)Stainless Steel BushingInside HP-TGXL-B2 (and -B4)

2.) All of our wheels are made from the same excellent engineering plastic that Total Gym uses in their finest commercial gyms, but not their retail gyms. We also do not use inferior hard rubber material like some companies use. On smooth rails our wheels will last almost forever because they are not overstressed and they do not take a permanent set over time like rubber can.

3.) We use high quality double shielded machined bearings (sealed on both sides to keep the grease inside)

4.) All of our wheels are made on one of our two precision Hardinge (an American Company) CNC Lathes in Tennessee for consistent dimensions and excellent finish and quality.

5.) We have increased our warrantee on material and workmanship to 7 years because we have had no defects in over 30,000 wheels shipped.

6.) We pay attention to detail, quality, and customer service.

 

Questions, or want to place a phone order with your US Visa, Mastercard, Discover, or American Express? Call Us 1-931-403-5177 and ask for Randy (If we don't answer the phone please email customerservice@huckproducts.com your name, telephone number, and a short message and we will call you back as soon as we can.)

Have questions or need something you don't see listed? Call us at 1-931-403-5177, and ask for Randy (If we don't answer the phone please email customerservice@huckproducts.com your name, telephone number, and a short message and we will call you back as soon as we can.)
Or email us at: customerservice@huckproducts.com.
We have small quantities of wheels, pulleys, handles and other items not listed.

Huck Products Replacement Parts for the Total Gym®
We are not Total Gym Fitness, LLC®, the makers of the excellent Total Gym® line of exercise equipment. Our parts are very high quality after-market replacements and are not official or endorsed by Total Gym Fitness, LLC®

....Roller Wheels, Bearings, and Guide Wheels
....Stronger Cables
....Axle Bolts and Hitch Pins
....Foot Harnesses
....Parts for Total Gym® 2000, 3000
....Parts for Total Gym® 1000/1500/EX

Usually ships within 24 hours!

Please note that we answer all email questions. We have been receiving many notifications recently that our emails didn't get to the recipient.

Improved Roller Wheels
If you own a Total Gym® 2000 or 3000 you may have experienced problems with the roller wheels or the bearings, which require replacement. The roller wheels can become cratered or break entirely, and it may be difficult to replace these parts through the manufacturer (and the manufacturer's parts would have the same problems.) We can replace your broken or damaged roller wheels with improved wheels which we have specially designed not only as replacement parts, but as upgraded, improved parts. The new roller wheels are machined from solid stock and will roll more smoothly, handle more weight without breaking or cratering, last longer, and may never need replacement. The roller wheels fit on both the upper and lower wheel assemblies.

....

Why replace your roller wheels?
The original roller wheel is donut shaped. The contact with the rail is at a point which supports the total load for that wheel. The result is a very high stress at that point, which increases the wear and shortens the life of the wheel. In addition, for heavier people, the weight concentrated on the small contact area exceeds the strength of the material. The wheel forms craters (see example below) as the material breaks down

examples of damage to original rollers
click to enlarge
Broken wheel Cratering

Our specially designed replacement roller wheel is a round cylinder shape, like a car tire. The resulting line contact (instead of point contact) can support much more weight without over-stressing the material, and the new wheel will last much longer.

See what our customers are saying!

Guide Roller (Guide Wheel)
If your guide wheels are damaged or wobbling excessively you need to replace them before the main rollers are damaged. Our improved guide roller wheels are solid (not ribbed) for smoother rolling when side contact is made. Our guide roller wheels are machined from solid stock.
Bearings
If your bearings are squeaking, grinding, rattling, or just loose, they need to be replaced before damage to the roller wheel occurs. Our replacement bearings are sealed on both sides.

Axle Bolts
Our axle bolts fit the Total Gym® 2000 and 3000 and are machined from tool steel, hardened and tempered for maximum strength. They are black oxide plated for corrosion protection. The crown nut, lock nut and washers are made of stainless steel. These axles are much stronger than the original axle bolts.

Hitch Pins
These are the pins that hold in the "Foot Holder/Pull Up Bar Attachment" or "Wing Attachment" for the Total Gym® 1000/1500/EX. If your pins are bending and difficult to insert or lost, you can replace them with our very high quality Stainless Steel pins that are more resistant to bending. The 1/4" pins used in the Total Gym® 2000 and 3000 are not strong enough even in stainless steel, so we have designed the UltraPin II for those models, see below.

  
New Hitch Pin on Assembly

UltraPin II
This is a single, long pin that replaces both of the original hitch pins for the "Foot Holder/Pull UP Bar Attachment" for the 2000 and 3000 models. It is made from tool steel, hardened and tempered for extreme strength. This unique design is much stronger and easy to use.

Cables
eyelets at the ends of the cableOur cables are more fatigue resistant and and will not break as easily as the original cables. Our cables are coated with tough nylon instead of vinyl, and the cable is internally lubricated. These cables have eyelets at the ends where they attach to the handles. Our eyelets are sized so they thread through the pulleys without needing to disassemble the pulleys. The eyelets and stops are made of high grade 316 stainless steel.

The Cable for Metal Handles fits most 2000s and 3000s and also fits some of the older 1000, 1500 and EX machines that have been updated to the newer style handle.


Replacement Cable for Total Gyms® with Metal Handles

We also have the Cables for the Plastic Handles that fit most of the original Total Gym® 1000/1500/EX and some early Total Gym® 2000s with the plastic handles. These cables come with a tool for separating the cable from the handles. Instructions are included.


Replacement Cable for Total GymsŪ with Plastic Handles

cable separating tool

Stainless Steel Replacement Handles
eyelets at the ends of the cableOur upgraded replacement handles are made from stainless steel, engineering plastic and premium vinyl grips. They are designed for comfort and durability. They are compatible with the cables for metal handles. This makes an excellent upgrade from the plastic handles which have a limited life.

Foot Harness
These foot harnesses are very strong and secure and use lots of Velcro instead of the clumsy buckle to assure a snug fit and quick, easy use. The webbing is two inches wide and the D-rings are made of stainless steel. These will fit a variety of Total Gym® models including the 1000, 1500, 2000, 3000, and EX models.

Pulley and Rope
This is a heavy duty upgrade to the original pulley and rope that comes with the Total GymŪ. This pulley and rope fits the Total GymŪ 1000, 1500, EX, 2000 and 3000.




If you do not wish to order through Paypal, you may pay with a check. Print out your shopping cart and add your full name, address and e-mail address (add 9.75% sales tax if shipping to Tennessee) and mail to:
Huck Products
340 Beaty Swamp Rd
Monroe, TN 38573
Week-end Orders usually ship Monday Morning.
Please report any problems with this website to customerservice@huckproducts.com
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